Distressing thoughs re: American Manufacturing
Posted: Wed Mar 13, 2013 1:16 am
Hey all:
I, and my family & close friends, are heavily invested in a Chinese contract manufacturer. They specialize in electronic assembly, with a sub-specialization in ultra high end LCD displays for mobile electronics, think iPhone & iPad...
I've been following this company for YEARS and know it inside & out. They started out making typewriters, answering machines, calculators. They started in Hong Kong. They then moved up the "food chain" and got into low end LCD's (think greyscale simple displays), video game controllers, and other low end simple electronics...In the early 90's they started to set up huge factories in main land China & left Hong Kong. They then moved into USB & bluetooth devices, and started doing circuit board work....then they moved to higher end LCD's and flexible circuit boards.
Anyway to make a long story short. I saw designs for their new factories and took a brief plant tour. It is shocking how high tech it is...this is not some typical "sweat shop". They have VERY well motivated workers. They are hard working and disciplined in their approach. They will live long parts of the year in dormatories on the "campus" of the company. They eat in the company cafeterias, exercise in the recreation center, swim, play badmitton, etc. It is certainly not a place where I would want to live, but if I were 20 years old, it would not be too bad. Kind of like going to college, except in stead of classes, you work in the electronics assembly business. The factory has ISO certification, clean rooms, quality control engineers, CAD & CNC workstations & on & on. Very high tech.
The company "campus" is two blocks from a high tech, fast, clean, efficient subway system...They are also only a few miles from a deep water port & international airport. The local government is at their beck & call to get utilities working & so on...
I am very proud & lucky to have been invested in this company through it's growth and hopefully it's good & expanding future.
It was a day or so later after seeing all of this, that it hit me like a TON OF BRICKS. It made me sad & angry...
We in the USA are in very, very serious trouble! How are we going to compete with this? This isn't "simple labor" turning screws or packing boxes. These guys are working with cutting edge technology. They have a good amount of automation already! They make about $2/usd an hour. Some workers make more, some make a bit less...but they are motivated & hard working! They have all the infrastructure, they've got all the capital that they reasonably need. The company is well run, efficient & good at what they do.
it is one thing to compete against low value, low skill manufacturing. You can compete against "sweat shops". This place was not a sweat shop, it is high tech!
They also have critical suppliers in the same city & in the general area. Even if you wanted to, it would be almost impossible to put that factory in the USA, there isn't enough infrastructure & suppliers to feed it.
Right now, the Chinese are content to take our IOU's in exchange for all these gadgets...but how long will this continue?
What will things be like in 5 years? 10 years? 20 years? What happens when the Chinese don't need the USA? We are going to be dependent on them for a LOT of things.
Losing the manufacturing base in this country has/is going to have terrible implications in the near future! I think the middle class is going to be rapidly hollowed out.
Any thoughts?
I, and my family & close friends, are heavily invested in a Chinese contract manufacturer. They specialize in electronic assembly, with a sub-specialization in ultra high end LCD displays for mobile electronics, think iPhone & iPad...
I've been following this company for YEARS and know it inside & out. They started out making typewriters, answering machines, calculators. They started in Hong Kong. They then moved up the "food chain" and got into low end LCD's (think greyscale simple displays), video game controllers, and other low end simple electronics...In the early 90's they started to set up huge factories in main land China & left Hong Kong. They then moved into USB & bluetooth devices, and started doing circuit board work....then they moved to higher end LCD's and flexible circuit boards.
Anyway to make a long story short. I saw designs for their new factories and took a brief plant tour. It is shocking how high tech it is...this is not some typical "sweat shop". They have VERY well motivated workers. They are hard working and disciplined in their approach. They will live long parts of the year in dormatories on the "campus" of the company. They eat in the company cafeterias, exercise in the recreation center, swim, play badmitton, etc. It is certainly not a place where I would want to live, but if I were 20 years old, it would not be too bad. Kind of like going to college, except in stead of classes, you work in the electronics assembly business. The factory has ISO certification, clean rooms, quality control engineers, CAD & CNC workstations & on & on. Very high tech.
The company "campus" is two blocks from a high tech, fast, clean, efficient subway system...They are also only a few miles from a deep water port & international airport. The local government is at their beck & call to get utilities working & so on...
I am very proud & lucky to have been invested in this company through it's growth and hopefully it's good & expanding future.
It was a day or so later after seeing all of this, that it hit me like a TON OF BRICKS. It made me sad & angry...
We in the USA are in very, very serious trouble! How are we going to compete with this? This isn't "simple labor" turning screws or packing boxes. These guys are working with cutting edge technology. They have a good amount of automation already! They make about $2/usd an hour. Some workers make more, some make a bit less...but they are motivated & hard working! They have all the infrastructure, they've got all the capital that they reasonably need. The company is well run, efficient & good at what they do.
it is one thing to compete against low value, low skill manufacturing. You can compete against "sweat shops". This place was not a sweat shop, it is high tech!
They also have critical suppliers in the same city & in the general area. Even if you wanted to, it would be almost impossible to put that factory in the USA, there isn't enough infrastructure & suppliers to feed it.
Right now, the Chinese are content to take our IOU's in exchange for all these gadgets...but how long will this continue?
What will things be like in 5 years? 10 years? 20 years? What happens when the Chinese don't need the USA? We are going to be dependent on them for a LOT of things.
Losing the manufacturing base in this country has/is going to have terrible implications in the near future! I think the middle class is going to be rapidly hollowed out.
Any thoughts?